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Insulating polymeric coating Astratek universal

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Heat-insulating polymer coating ASTRATEK universal for thermal insulation of building structures and metal surfaces.

ASTRATEK universal is a basic composition for insulation of any objects and structures made of brick, concrete, metal, plastic, wood and other materials. Universal liquid insulation ASTRATEK is specially designed for insulation of buildings and different structures, pipes, gas, oil and steam pipelines, including shut-off valves; steam boilers, chimneys, flues, tanks for petroleum products’ storage and transportation, chemicals, food products; technological and water heating equipment and other objects requiring thermal protection with the operational mode from -60 to +200 °C (with a maximum peak load about 260 °C for 1-2 hours).

Coatings of ASTRATEK are characterized by a high and stable adhesion level, excellent weather and corrosion resistance. ASTRATEK (universal) has a sufficient permeability coefficient of diffusion for water vapor, providing a stable vapor permeability of insulated structures.

Thermal insulation polymer coatings ASTRATEK (universal) shall be applied in layers. The thickness of the put liquid insulation ASTRATEK layer should not be more than 0.4 mm. The rate of the material consumption for a single-layer coating is about 1 liter per 1.5 - 2 square meters. The complexity of an application is similar to the complexity of any painting works. The service life of the polymeric coating Astratek is 15 - 25 years (depending on operating conditions).

The manufacturer of the liquid insulation ensures a consistent quality of the material at least for a one year during its transportation and storage under appropriate conditions.

Hazard category (as a chemical composition) for ASTRATEK is 4 (GOST 12.1.007-76). The material may be considered as a safe load for transportation.

Thermal insulation polymer coatings ASTRATEK (universal) are available in a cold-resistant version. The material marked "frost resistant" can be transported and stored at temperatures up to -40 °C for a month with allowed up to 5 cycles of freezing.

Benefits of Astratek (universal) composition:

• reduces or eliminates the formation of condensate

• temperature resistant up to + 260 °C*

• prevents corrosion under the insulation cover

• protects personnel from burns

• may be applied on the surfaces of any configurations

• provides a permanent access for inspection of insulated surfaces

• does not support a combustion, reduces the spread of fire and smoke formation

• non-toxic, environmentally safe

• low labor and resource consumption during operation and repair

• There are restrictions, check it with technicians of the manufacturer

Technical Data

 CharacteristicsValueTest Method
1 Color White* GOST 29319-92
2 Material density (t = 20°С, Kg/m3) 595±10% GOST R, ISO 705-2003
3 Volume solids content, %, not less 47 GOST 17537-72, Section 1
4 Hydrogen ion exponent, рН 7,5-11,0 p.5.8 TU-5768-002-62584336-2009
5 Time of drying and film formation to degree 3
(t = (20±2)°С, hour, not less
24 GOST 19007-73
6 Dry film density (t = 20°С, Kg/m3) 350±20% GOST R, ISO 705-2003
7 Adhesion, B, not more 1 GOST 15140-78
8 Pull apart strength, MPa, not less
  • concrete and brick
  • steel

0,8
0,8
GOST 28574-90
9 Dry film flexibility while bending, mm, not more 5 GOST 6806-73
10 Coating resistance to (t = (20±2)°С, hour, not less):
  • water
  • 5% alkaline solution
  • 3% NaCl solution

24
24
24
GOST 9.403-80*
method А, method Б
11 Coating resistance to t = (200±5)°С, hour, not less 1,5 GOST 51691-2000 p.9.13
12 Thermal Conductivity, (t = 20°С, W/m/°С) 0,023 ± 10% GOST 7076-99
13 Thermal Conductivity (resulting), (t = 20°С, W/m/°С) 0,0012 ± 10% p.5.10 TU-5768-002-62584336-2009
14 Application temperatures, °С +5 to +120 p. 7.2 TU-5768-002-62584336-2009
15 Operation temperatures, °С —  60 to + 200
(peak 260)
p. 7.3 TU-5768-002-62584336-2009
16 Operation life, year, not less 10 p. 8 TU-5768-002-62584336-2009
17 Shelf life, month 12 p. 8 TU-5768-002-62584336-2009
18 Transportation & storage temperatures, °С —  40 to +35
1. keep away from direct sunlight;
2. 5 (five) freezing cycles allowed.
p. 6 TU-5768-002-62584336-2009

*Note 1. The color can be changed in accordance with the customer’s requirement (pastel shades).

** Note 2. Resulting Thermal Conductivity is a total figure of coating conductivity taking into account the conduction of boundary layer.

Package: Plastic pails of 3; 10; and 20 liters.

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